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Akkie's Tuin (29)
Imagine the third picking day of a first flush. In the morning the pickers are picking a beautiful mushroom.
Around noon the mushrooms are starting to lose colour and 3 hours later they start growing like mad. Stems are stretching and caps are getting soft.
It looks like we are not going to have any winter this season in Europe. On the contrary. It is very wet and humidity is very high.
This has its reflection on compost and casing.
If raw materials for compost are stored outside or under just a roof, they are evaporating less water and in the same time some materials get wet by the rain.
Keep an eye on the ball
At the end of a year or at the start of a new one it is always a good thing to look back and forward. Look at it as an evaluation and re-focussing of targets. It is also a good time to give yourself and your team a feedback.
Looking back to 2021 it was a year of great challenges. We had our normal variations in compost and casing soil quality. It still is impossible to predict the weather so we still will have to cope with changes in raw materials due to the weather. And reacting to that always comes too late.
Picking and calibration
Generally picking is considered by many as a low education job. But on the other hand, we rely on our picking force to deliver a good quality mushroom, meeting the customer demands. No bruised mushrooms, no nail or knife damage, right stem length, straight cut stem, no weak mushrooms in the punnet and for all, the right size. And that is where many things go wrong. It is fairly easy to learn the pickers the right way of picking. Twist and do not pull. Do not take to many mushrooms in one hand so they do not get damaged and put them caps up into the punnet. But getting the calibration right is a constant struggle. Pickers tend to have the habit to pick too small and this will cost you money. They simply pick the mushrooms that were meant to be picked tomorrow. An extra thing to that is that pickers lose the bonus while working really hard.
For the right calibration there are many tools like fruit grading rings, grading cards and other different tools. But the easiest tool they have in their hands: the knife.
The knife most used in mushroom growing is the curved knife and the length of the blade is exactly 60 mm. The calibration most wanted on many farms is 55 to 60 mm. Generally, this size is picked first before thinning out. And this is just the size of mushroom that is as wide as the length of their knife. They just have to keep the knife just above the mushrooms to judge the size. This way the mushrooms can be calibrated before they are picked and they will not be damaged by any other form of grading tools. The rings only let mushrooms through which are small enough. The bigger mushrooms get stuck and will be damaged. But the mushrooms that go through easily are too small and that is the calibration the picker will harvest. By using the knife not only there will be no damage but it is also faster.
If a smaller calibration is harvested like a 40 mm mushroom, a line can be made on the blade with a marking pen. Especially new pickers will be very fast in learning this trick. By banning the calibration rings also, the hygiene on the farm is served. Because these rings are hard to clean and experience learns that they are always dirty and are taken from room to room.
Give it a try and your harvesting staff will be happy.
Cobweb, still going strong
Lately I am getting a lot of phone calls again about cobweb disease. The growers see the first signs appearing at the end of the first flush and by the time the second flush is starting, the problem practically gets out of control. To beat the problem it is necessary to know where the disease is coming from and how it grows and spreads.
The cobweb mould is a soil born fungus, using a vector (taxi). The vector may be sand, dust, casing soil and all different materials used by the people on the farm. Think of brooms, shovels but also mushroom harvesting equipment. This way the spores of the fungus are transported. But the fungus does not have to reach the state of sporulation to be infectious. If the fungus is damaged is splitters like glass. Small particles of the fungus can regrow fast into a new patch of cobweb again. So only touching the fungus by hand or by watering is enough to spread it like wildfire. It grows best under warm and moist conditions. So to slow it down it will help to lower the RH in the room and to drop the temperature a bit. But it will not stop it.To stop it you will have to find the origin of the infection and stop that. Many of the infections I see at this moment seem to start during the first flush so I immediately look at the harvesting on the farm.
We make sure pickers change the gloves regularly and disinfect the knives every day. The clothes of the pickers have to be changed daily and we look at the logistics of the farm. No one is allowed to move backwards in the schedule. In other words, if you where in a second flush, never go back into the first. For the grower it means a lot of cloth changing. After every check of the rooms. On many farms it is also necessary to look at the handling of the trays. Testing showed that many of the multiple use trays are infected with moulds. Even trays that are claimed to be disinfected. An effective method is to make sure that multiple trays are staying in the room where they are used. So if they are left over after the first flush, leave them in that room and use them in the second flush. If trays are coming out of the room with a possible infection, store them separately. And not in a room with other packaging.
The best way is to carry out the disinfection yourself. Steam the incoming trays properly in a container or a room designed for steaming out. Preferably not in a cookout room because the trays will smell terribly after that. After cooking out one can use a swab test and an agar tray to see if the trays are clean enough to be allowed onto the farm.
So to eliminate this disease make a list of possible infection moments and go through the list one by one. Only this way, by taking out all possible infection points, the disease can be controlled. Because chemical control is almost impossible and most of the times not allowed. And if you see the disease it is already to late to do something. The only thing left at that moment is to cover it widespreaded with salt and to stop watering immediately. And then start eliminating it with all possible measures.
If you look at this in a glance one might say: the filling has not that much to do with picking. But it is more relevant than many people think. Before the start of picking a first flush, the picking manager makes a plan. When is the room starting? Do I have to pick clusters or pre-runners? How many pickers do I need in this room during lets say 5 days of picking? And an important one, what is the activity of the room? This I need to interact on the growing from day 2 of picking. And this is where the filling of the room comes into the story.
Before the start of picking the picking manager and the grower have a talk about this room. This should start from the moment pins grow out, so about 4 days before the start of picking that room. The picking manager has knowledge about the expected sales that week, the desired size of the mushrooms and the number of pickers available. The grower has knowledge of the room regarding the activity of the compost, the strain and the number of pins developing. An even room is easy to evaluate but if the filling was uneven or two different types of compost were used, than the story gets a bit more difficult. The growing room will develop uneven and one side might start earlier. One side might give more mushrooms and this means that the picking is not the same on all shelves. And with the tendency to build bigger rooms, more trucks of compost are filled in a room. And every truckload of compost can be a bit different. Sometimes in structure, sometimes in moisture content and even in quantity. And every time the operator of the combine filling machine has the desire to change the settings on the machine. Often his order is to get the compost filled. All shelves full and no compost returning to the compost yard or no compost dumped. But by changing the settings the temperature development of the compost will change too. 2 cm deeper fill can result in a difference of a day for the flush to start. It will also have an effect on the number of mushrooms growing out. And during the flush one side will grow faster than the other.
So the general instruction at filling should be not to make any changes. Better a bit of compost left over or a part of the shelves not being filled. An even better way is to fill out of two trucks in one go with a cross conveyor. That way the compost out of two trucks is mixed and differences are ruled out. Another method is to do a mixed fill of the truck at the compost yard. So fill a layer, fill another layer in another truck and then let the trucks circulate. Of course the best possible way is to do the mixed filling of the truck, together with the combined unloading at filling. The growing will be a lot easier then. The grower has a better chance to produce the number of mushrooms required and the picking can be a lot more accurate.
A good start for a blog just around Spring time. But the meaning is different.
It just means: Keep It Super Simple.
On many farms I assist in the picking instruction and the complaint most often heard is that the pickers do not listen. This is not entirely true. They do listen but they do not store it. They are thinking of many things and the mushrooms is not one of them.
So it is up to the supervisor or trainer to make sure the information gets through. She (or he) first has to get to know the picker. Then decide what method can be used. The best supervisor changes her role according to the person she talks to. She can be a teacher, a mother or your worst nightmare if needed. Depending on the person and the situation. But she knows what is going on in the mind of the picker. For the picker money and nice work is important. But they have no notice of how mushrooms grow and how to pick more kilo’s per m². They want to pick fast because most of the time their bonus is related to pick rate. But often they do not realise that it is not about working fast but about working smart. And a good instruction can help with that.
How to do a thing like that in a practical situation?
Let’s say stems need to be longer.
First explain to a picker that a longer stem can give them up to 10% higher pick rate without working faster. Just look at the stem and do not cut it of completely. Then translate the 10% extra to a 10% higher salary. The farm by the way has a 10% higher production. If they understand that, the power is in repeating. Not just in spoken word but also in visual signs. Make a project of this. For one complete week only instruct on stem length in the rooms and do this on individual level. So no shouting through the room but address every picker personally. The next part is a good photo which is shown for a week on all possible places. In the canteen, on the tables, in the corridor and even in the toilets. Just for a week because after a week they do not see the photo anymore. The next week another subject is chosen.
And for the supervisor: the power is in repeating. Tell them once, twice and keep going on. If the pickers see you, they immediately think of stem length. This way it is imprinted in their way of thinking and it is much easier to have success.
So Keep It Super Simple and act like a parrot.
If a consultant is visiting a farm there are always many things to discuss in detail.
Shall we give more or less water and are we able to water over the mushrooms?
Do we need a slower or faster fructification?
Is the amount of pins sufficient or do we need more and how do we then get a decent stagger?
Even discussions about compost although many growers do not really know the details. But they know about structure, moisture and smell. Because this is what they discuss at filling.
The same about casing soil. Is it heavy this time or just fine? Wet or dry?
But talking about supplement one finds out that most of the growers have absolutely no idea how it works, what it really is and the choices they can make. Generally the price is the main buying point.
And this is strange to me. Because compost and casing are always changing during the year. This is mainly due to the seasonal effect on the raw materials. Straw is maturing in the storage, chicken manure will change in nitrogen level and peat is changing moisture depending on the season of the year. Manufacturing companies will react to that but smaller changes are inevitable.
To keep production at the same level or to enhance it, the supplement however can be changed to your liking. Most of the growers only know that there is a slow or normal release product. But it is possible to customise the supplement to the situation of that moment. Not just slow or fast but even pinpointed to a certain phase of the growing. To give an example: one of the farms I work on now wanted more activity in second flushes and a longer shelflife. In cooperation with the compost supplier and the supplement supplier they have now “composed” a supplement that can do that. Be aware though that it also needs adapting of the growing. You are putting more proteins into the compost so the activity changes too. This means that also the watering and the picking have to change.
But this way many combinations are possible.
There are different raw materials to mix and several processes to make the release time fitting your schedule.
A few remarks though have to be made.
It only works well in cooperation with the compost supplier. The ingredients of the supplement have to be an addition to the nutrients in the compost. So it has to fit the analyses of the compost.
The best way to use it if it can be mixed in at the compost yard. And this is only profitable with bigger quantities of compost. Mixing it in at filling is not as efficient as on the compost yard.
Do not just look at protein levels. Because some proteins are not available to the mushrooms and will still be in the compost at the moment of emptying the room.
So look at effective protein. This often is a matter of price. Good proteins come with a price.
And remember: good supplement makes good compost better. But good supplement makes bad compost worse.
The last month several growers had problems with a too heavy casing soil. It is normal for this time of the year for casing soil to be heavier because of rainfall on the peat fields. It takes a few weeks for the casing companies to sort this out and in the mean time the grower has to deal with this. A normal situation for this period. Complaining is not the way to deal with this but inter acting is possible.
The first thing to do is to recognize that the casing ís heavy. This can only be observed if good attention is given to the filling of the room. Always talk to the truck driver about compost and casing and you already know a lot. They know exactly what material they carry. If they say it is a heavy load and if water is coming out the first thing to do is to adjust the filling machine. Heavy casing soil packs more so it has to be opened up. The caccing spinner on the combine filling machine plays a big role in this. It has to pick up the compost and mix it well into the casing. Cac a bit more than normal if casing soil is heavy. The next step is to make the mixing spinner turn a bit slower. Too intensive mixing will destroy the structure and cause big problems in outgrow of the pins later on. The pressing roll should be adjusted that way that it does not close the holes in the casing. If you look at the roller from the side of the shelf, a little bit of light should be visible between roller and casing.
Then be careful with water on the first day. Make sure the caccing material starts growing. This can be seen by the attachment of the compost to the casing. Do not wait however till you really see the mycelium. Because then the time for watering can be too short. And mycelium will overgrow the casing. The normal amount of water can be given minus a few litres. (the water on day one). It is a good thing if watering gifts can be split into small doses. 1 litre at a time with intervals of at least 1 hour. Only on the first watering day (probably day 2 after filling) bigger gifts are possible.
The next thing that might happen is that the mycelium has difficulties growing to the surface. Remember, a heavy casing soil needs help to release water and CO2 so always make sure that fresh air is given to the room. A minimum of 5% fresh air most of the times helps a lot. If the mycelium has reached the surface generally the fructification is normal. The only difference is from day 7 to day 10 of the fructification. From that day 7, the pins might stagger in outgrow. At that moment again fresh air is needed to keep the evaporation going. A minimum of 5% might not be enough anymore. If you see pins but they do not grow out you have a few possibilities.
A drop of water as a shock. This means 0,5 litre of water and mild drying with heating and fresh air. Fan can be set up to 5% higher in speed.
Or you can drop the CO2 to about 1000 ppm for a day. But make sure that RH stays over 88% in this case.Overall the growing later on will be on a bit lower CO2 than normal to keep evaporation going. Watering as normal. The biggest mistake made is to keep rooms like this too dry. Be aware that the room might develop less pins than normal. Let them grow out and pay special attention to the picking. This way these rooms do not have to be any worse. On the contrary, often they are better (in a financial way) than normal.
Recipe for a new year, keep the buttons up!
March 2020. Everything looks good and I have got my pocket full of tickets. Flights all over Europe and many visits to make.
But a week later everything looked different and still does.
Corona is sweeping over the world and people do not know what to do. Traveling has come to a stand still and most of the consulting is done over the phone.
But does it have good sides too?
Fortunately, so. It is a proven fact that corona has less chance to infect you if you are in a good state of mind in a fit body. Or at least the symptoms are less severe.
For most people in this modern world that is a bit of a problem. A great deal of mankind has a problem with being too heavy and is suffering from obesitas.
And just this morning I heard that loosing 5% of bodyweight (if you are too heavy) means already a big boost to your immune system.
So, go outside, exercise and eat good food.
And it is a proven fact that mushrooms exactly fit into that diet.
Mushrooms are low in fat, rich in vitamins (vitamin B and D even more in brown Agaricus)and they are loaded with complex carbo hydrates.
A good reason to eat mushrooms and use it as advertising. Countries as Spain and Hungary are already doing this on a large scale and I am sure many other countries do the same.
But it can be a lot more. If I just look at Holland, the consumption is still very low and that can only be changed if we as growers tell about the health aspects of our product.
And of course, the taste is good.
To give an example I would like to share a recipe with you.
Mushroom Gougère. (serves 6)
Melt 75 grams of butter in a pot.
Add 2,25 dl of water and bring to the boil.
Add 100 grams of wholemeal flower at once and mix well.
Mix till the dough lets go of the side of the pot.
Let cool a bit and then mix in 3 eggs, one by one.
If the dough is smooth, mix in 75 grams of grated cheddar cheese.
Put the dough into an oven dish. Leave the middle open. Put the dough only on the outside rim.
Then put some oil in a skillet and fry 2 chopped onions.
Add 2 cloves of chopped garlic and I kilo of sliced mushrooms.
Add one spoon of wholemeal flower and 2 dl of vegetable broth.
Bring to the boil for 3 minutes till the mix thickens.
Then add 200 grams of chopped walnuts and 2 spoons of chopped parsley.
Ad pepper and salt to your liking.
Put this mix in the middle of the dough in the oven dish
Cook this in the oven at 200° for 40 to 45 minutes.
Enjoy.
If you share this recipe with your clients you might sell a lot more mushrooms and create a healthy and good world.
Best wishes for 2021 and stay healthy.
Henk van Gerwen
